DOI: https://doi.org/10.32515/2664-262X.2024.10(41).1.164-179
Improvement of the Working Bodies of Construction and Road Machines Using Rubber Elements
About the Authors
Serhii Karpushyn, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: karp22.05.1972ksa@gmail.com, ORCID ID: 0000-0001-9035-9065
Vladyslav Nastoiashchyi, Professor, Doctor in Technics (Doctor of Technic Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: vanast52@ukr.net, ORCID ID: 0000-0002-8931-5097
Andrii Tykhyi, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: a.a.tihiy@gmail.com, ORCID ID: 0000-0001-5323-4415
Yevhen Hozbenko, master, Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine
Oleksandr Rusachenko, post-graduate, SHEI Pryazovskyi State Technical University, m. Dnipro, Ukraine
Abstract
The purpose of the research is to develop technical proposals for improving the working bodies of construction and road machines that interact during their working cycle with a mineral environment (soil, ore, lumpy rock, concrete, asphalt concrete), organic environment at low temperatures (snow, ice, and their mixtures with a mineral environment) using rubber, rubber-fabric, rubber-metal, rubber-concrete and other composite rubber compounds.
The article presents a number of technical solutions that include rubber elements of the working bodies of construction and road machines that are intended for interaction with a mineral natural environment, such as soil, rock, ore, mineral, snow cover, ice formations, agricultural grains. Most characteristics of rubber elastomers have an advantage over classic metal ones in terms of application in the working bodies of construction machines, as they contribute to the elimination of classic disadvantages inherent in these machines (heavy weight, noise, fatigue failure, sticking and freezing of the mineral environment on the elements of the working equipment). These characteristics include: high elasticity, or resiliency; the ability to repeatedly change its shape with a return to its original state; the ability to silently absorb shocks; high wear resistance and corrosion resistance to the action of water and chemically aggressive environment. The article presents a selective and, in the authors' opinion, successful application of rubber and composite elements in the working equipment of a mechanized construction fleet of machines and equipment. The effectiveness of the application of rubber elements in working equipment is analyzed using the example of a wide range of construction machines according to the criteria: wear, sticking, freezing, damping, corrosion resistance, protection of metal elements of structures from plastic deformations.
It has been found that modern elastomeric materials have a wide range of special properties and have significant reserves for eliminating such significant shortcomings of the working equipment of construction and road machines, as: sticking and freezing of minerals to the working metal surfaces, increased wear, destruction of metal structures of working bodies as a result of high dynamic shock loads. Exploitation of elastomeric materials, taking into account their shelf life (7-10 years), which is comparable to the resource of construction machines, is appropriate for use for all types and classes of working bodies. The use of elastomers in the working equipment of construction and road machines is the most effective for bucket-type working equipment.
Keywords
mineral environment, elastomer, rubber element, working body
Full Text:
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References
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5. Ranimol Stephen, & Sabu Thomas. (2009). Rubber Nanocomposites. Wiley.
6. Franchuk V.P., Nastoiashchyi V.A., & Markielov A.Ie. et al. (2008) Robochi poverkhni i futerovky kulovykh i vibratsiinykh mlyniv. (Working surfaces and linings of ball and vibratory mills). Kremenchuk: Shcherbatykh A.V. [in Ukrainian].
7. Balaka Maksym, Mishchuk Dmytro, & Palamarchuk Dmytro. (2021). Suchasni uiavlennia pro mekhanizm znosu protektornykh hum. (Modern ideas about the wear mechanism of tread rubber) Hirnychi, budivelni, dorozhni i melioratyvni mashyny. 98 (2021).P. 30-36. [in Ukrainian]. https://doi.org/10.32347/gbdmm2021.98.0302.
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11. Nechyporenko V.A., Makarov H.O., Sheremet V.O. (2020) Futerovka barabannoho mlyna (Drum mill lining) (patent Ukrainy №30415). UKRNOIVI. https://is.gd/BEuInW.
12. Dyrda V.I., Markielov A.Ie., Yevenko S.L., Puhach A.M. (2011) Futerovka barabannoho mlyna (Drum mill lining) (patent Ukrainy №59743). UKRNOIVI. https://is.gd/akh7MV .
13. Karpushyn S.O., Nastoiashchyi V.A., Aulin V.V., Pashynskyi M.V., Kuzyk O.V., Panteleienko V.I., Tykhyi A.A. (2023) Sposib vyhotovlennia futeruvalnoi plyty barabannoho mlyna (Method for manufacturing a drum mill lining plate) (patent Ukrainy №154801). UKRNOIVI. https://is.gd/dawpTl.
14. Karpushyn S.O. (2008) Roboche obladnannia odnokivshevoho ekskavatora (Working equipment of a single-bucket excavator) (patent Ukrainy №35362). UKRNOIVI. https://is.gd/TqUOu6.
15. Samoskydy STAS z pokryttia v seredyni kuzova i bez. (STAS dump trucks with and without interior body coating.) https://is.gd/4AXcIh.
16. Vyrobnytstvo ta Prodazh Shlanhiv ta Rukaviv dlia Promyslovosti. (Production and Sale of Hoses and Sleeves for Industry). https://is.gd/1YjJHr.
Citations
1. Materials science and metalworking / Pavlo Fedirko et al. Kraków, Kamianets-Podilskyi: Copyright by Traicon S.C., 2017. 350p. URL: https://open.icm.edu.pl/items/e0a21dd7-2612-473d-84ac-a5f4f0612e34 (дата звернення: 07.12.2024).
2. Peter A. Ciullo, Norman Hewitt. The rubber formulary. Norwich New York, U.S.A: NP Noyes Publications, 1999. 725 p. URL: https://15472507.s21i.faiusr.com/61/ ABUIABA9GAAg9_vF7AUopMCG6QM.pdf (дата звернення: 07.12.2024).
3. Каучук і гума. Наука і технологія / за ред. Дж. Марка, Б. Ермана, Ф. Ейрича. Київ: Інтелект, 2011. 768 с.
4. Sengupta R., Chakraborty S., Bandyopadhyay S. A shot reiew on rubber / clay nanokomposit with emphasis on mehanical properties. Polymer Engineering and Science. 2007. V47. №11. P. 1956-1974.
5. Ranimol Stephen, Sabu Thomas. Rubber Nanocomposites. Wiley. 2009. 896 p.
6. Робочі поверхні і футеровки кульових і вібраційних млинів: Монографія. / В.П. Франчук та ін. Кременчук: Щербатих А.В., 2008. 384 с.
7. Балака Максим, Міщук Дмитро, Паламарчук Дмитро. Сучасні уявлення про механізм зносу протекторних гум. Гірничі, будівельні, дорожні і меліоративні машини. 2021. №98. С. 30-36. DOI: https://doi.org/10.32347/gbdmm2021.98.0302. (дата звернення 07.12.2024).
8. Скрепери в роботі. Травень 2017. Будівництво траси Дубки-Левадки. URL: https://is.gd/v1VU1U (дата звернення 07.12.2024).
9. Гумова футеровка для млинів. URL: https://is.gd/O4Pyrz (дата звернення 07.12.2024).
10. Футеровка барабанного млина: пат. 154731 Україна: В02С 17/22. № u202301451; заявл. 04.04.2023; опубл. 13.12.2023, Бюл. № 50. 4с.
11. Футеровка барабанного млина: пат. 30415 Україна: В02С 17/22. №u201054284; заявл. 12.04.2000; опубл. 15.11.2000, Бюл. № 6. 3с.
12. Футеровка барабанного млина: пат. 59743 Україна: В02С 17/22. № u201013967; заявл. 23.11.2010; опубл. 25.05.2011, Бюл. № 10. 5с.
13. Спосіб виготовлення футерувальної плити барабанного млина: пат. 154801 Україна: В02D 18/02, В02D 27/02. № u202301453; заявл. 04.04.2023; опубл. 20.12.2023, Бюл. № 51. 6с.
14. Робоче обладнання одноківшевого екскаватора: пат. 35362 Україна: E02F 3/28. № u200805563; заявл. 29.04.2008; опубл. 10.09.2008, Бюл. № 17. 4с.
15. Самоскиди STAS з покриття в середині кузова і без. URL: https://is.gd/4AXcIh (дата звернення 07.12.2024).
16. Виробництво та Продаж Шлангів та Рукавів для Промисловості. URL: https://is.gd/1YjJHr (дата звернення 07.12.2024).
Copyright (c) 2024 Serhii Karpushyn, Vladyslav Nastoiashchyi, Andrii Tykhyi, Yevhen Hozbenko
Improvement of the Working Bodies of Construction and Road Machines Using Rubber Elements
About the Authors
Serhii Karpushyn, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: karp22.05.1972ksa@gmail.com, ORCID ID: 0000-0001-9035-9065
Vladyslav Nastoiashchyi, Professor, Doctor in Technics (Doctor of Technic Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: vanast52@ukr.net, ORCID ID: 0000-0002-8931-5097
Andrii Tykhyi, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: a.a.tihiy@gmail.com, ORCID ID: 0000-0001-5323-4415
Yevhen Hozbenko, master, Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine
Oleksandr Rusachenko, post-graduate, SHEI Pryazovskyi State Technical University, m. Dnipro, Ukraine
Abstract
Keywords
Full Text:
PDFReferences
1. Fedirko Pavlo, Krol Volodymyr, Hutsol Taras, & Kiurchev Serhii. (2017). Materials science and metalworking. Kraków, Kamianets-Podilskyi: Copyright by Traicon S.C. https://open.icm.edu.pl/items/e0a21dd7-2612-473d-84ac-a5f4f0612e34 [in Ukrainian].
2. Peter A. Ciullo & Norman Hewitt. (1999). The rubber formulary. New York, U.S.A.: NP Noyes Publications. https://15472507.s21i.faiusr.com/61/ABUIABA9GAAg9_vF7AUopMCG6QM.pdf. [in Ukrainian].
3. Mark Dzh., Erman B & Eirych F. (Eds.). (2011). Kauchuk i huma. Nauka i tekhnolohiia. (Rubber and rubber. Science and technology.). Kyiv: Intelekt.
4. Sengupta R., & Chakraborty S., & Bandyopadhyay S. A. (2007). Shot reiew on rubber/clay nanokomposit with emphasis on mehanical properties. Polymer Engineering and Science. V.47. 11, 1956-1974.
5. Ranimol Stephen, & Sabu Thomas. (2009). Rubber Nanocomposites. Wiley.
6. Franchuk V.P., Nastoiashchyi V.A., & Markielov A.Ie. et al. (2008) Robochi poverkhni i futerovky kulovykh i vibratsiinykh mlyniv. (Working surfaces and linings of ball and vibratory mills). Kremenchuk: Shcherbatykh A.V. [in Ukrainian].
7. Balaka Maksym, Mishchuk Dmytro, & Palamarchuk Dmytro. (2021). Suchasni uiavlennia pro mekhanizm znosu protektornykh hum. (Modern ideas about the wear mechanism of tread rubber) Hirnychi, budivelni, dorozhni i melioratyvni mashyny. 98 (2021).P. 30-36. [in Ukrainian]. https://doi.org/10.32347/gbdmm2021.98.0302.
8. Skrepery v roboti. Traven 2017. Budivnytstvo trasy Dubky-Levadky. (Scrapers at work. May 2017. Construction of the Dubki-Levadki highway). https://is.gd/v1VU1U.
9. Humova futerovka dlia mlyniv. (Rubber lining for mills.) https://is.gd/O4Pyrz.
10. Nastoiashchyi V.A., Aulin V.V., Karpushyn S.O. (2023). Futerovka barabannoho mlyna (Drum mill lining) (patent Ukrainy №154731). UKRNOIVI. https://is.gd/XsgwNC
11. Nechyporenko V.A., Makarov H.O., Sheremet V.O. (2020) Futerovka barabannoho mlyna (Drum mill lining) (patent Ukrainy №30415). UKRNOIVI. https://is.gd/BEuInW.
12. Dyrda V.I., Markielov A.Ie., Yevenko S.L., Puhach A.M. (2011) Futerovka barabannoho mlyna (Drum mill lining) (patent Ukrainy №59743). UKRNOIVI. https://is.gd/akh7MV .
13. Karpushyn S.O., Nastoiashchyi V.A., Aulin V.V., Pashynskyi M.V., Kuzyk O.V., Panteleienko V.I., Tykhyi A.A. (2023) Sposib vyhotovlennia futeruvalnoi plyty barabannoho mlyna (Method for manufacturing a drum mill lining plate) (patent Ukrainy №154801). UKRNOIVI. https://is.gd/dawpTl.
14. Karpushyn S.O. (2008) Roboche obladnannia odnokivshevoho ekskavatora (Working equipment of a single-bucket excavator) (patent Ukrainy №35362). UKRNOIVI. https://is.gd/TqUOu6.
15. Samoskydy STAS z pokryttia v seredyni kuzova i bez. (STAS dump trucks with and without interior body coating.) https://is.gd/4AXcIh.
16. Vyrobnytstvo ta Prodazh Shlanhiv ta Rukaviv dlia Promyslovosti. (Production and Sale of Hoses and Sleeves for Industry). https://is.gd/1YjJHr.
Citations
1. Materials science and metalworking / Pavlo Fedirko et al. Kraków, Kamianets-Podilskyi: Copyright by Traicon S.C., 2017. 350p. URL: https://open.icm.edu.pl/items/e0a21dd7-2612-473d-84ac-a5f4f0612e34 (дата звернення: 07.12.2024).
2. Peter A. Ciullo, Norman Hewitt. The rubber formulary. Norwich New York, U.S.A: NP Noyes Publications, 1999. 725 p. URL: https://15472507.s21i.faiusr.com/61/ ABUIABA9GAAg9_vF7AUopMCG6QM.pdf (дата звернення: 07.12.2024).
3. Каучук і гума. Наука і технологія / за ред. Дж. Марка, Б. Ермана, Ф. Ейрича. Київ: Інтелект, 2011. 768 с.
4. Sengupta R., Chakraborty S., Bandyopadhyay S. A shot reiew on rubber / clay nanokomposit with emphasis on mehanical properties. Polymer Engineering and Science. 2007. V47. №11. P. 1956-1974.
5. Ranimol Stephen, Sabu Thomas. Rubber Nanocomposites. Wiley. 2009. 896 p.
6. Робочі поверхні і футеровки кульових і вібраційних млинів: Монографія. / В.П. Франчук та ін. Кременчук: Щербатих А.В., 2008. 384 с.
7. Балака Максим, Міщук Дмитро, Паламарчук Дмитро. Сучасні уявлення про механізм зносу протекторних гум. Гірничі, будівельні, дорожні і меліоративні машини. 2021. №98. С. 30-36. DOI: https://doi.org/10.32347/gbdmm2021.98.0302. (дата звернення 07.12.2024).
8. Скрепери в роботі. Травень 2017. Будівництво траси Дубки-Левадки. URL: https://is.gd/v1VU1U (дата звернення 07.12.2024).
9. Гумова футеровка для млинів. URL: https://is.gd/O4Pyrz (дата звернення 07.12.2024).
10. Футеровка барабанного млина: пат. 154731 Україна: В02С 17/22. № u202301451; заявл. 04.04.2023; опубл. 13.12.2023, Бюл. № 50. 4с.
11. Футеровка барабанного млина: пат. 30415 Україна: В02С 17/22. №u201054284; заявл. 12.04.2000; опубл. 15.11.2000, Бюл. № 6. 3с.
12. Футеровка барабанного млина: пат. 59743 Україна: В02С 17/22. № u201013967; заявл. 23.11.2010; опубл. 25.05.2011, Бюл. № 10. 5с.
13. Спосіб виготовлення футерувальної плити барабанного млина: пат. 154801 Україна: В02D 18/02, В02D 27/02. № u202301453; заявл. 04.04.2023; опубл. 20.12.2023, Бюл. № 51. 6с.
14. Робоче обладнання одноківшевого екскаватора: пат. 35362 Україна: E02F 3/28. № u200805563; заявл. 29.04.2008; опубл. 10.09.2008, Бюл. № 17. 4с.
15. Самоскиди STAS з покриття в середині кузова і без. URL: https://is.gd/4AXcIh (дата звернення 07.12.2024).
16. Виробництво та Продаж Шлангів та Рукавів для Промисловості. URL: https://is.gd/1YjJHr (дата звернення 07.12.2024).