DOI: https://doi.org/10.32515/2664-262X.2024.10(41).1.91-101

Application of Waterproofing Coatings for Corrosion Protection of Road Culverts Made of Corrugated Metal Structures

Mykola Harkusha

About the Authors

Mykola Harkusha, Associate Professor, PhD in Technics (Candidate of Technics Sciences), National Transport University, Kyiv, Ukraine, e-mail: mykola.harkusha@ntu.edu.ua, ORCID ID: 0000-0002-5388-0561

Abstract

Road culverts made of corrugated metal structures were initially used as small pipes in both length and diameter. Today, road culverts made of corrugated metal structures are used with a span of 40 m and are a composite soil-steel system and are widely used in the field of transport construction. Road culverts made of corrugated metal structures are economical, aesthetically attractive, have the advantage of quick construction with minimal maintenance in the future, the estimated service life is usually from 50 to 100 years. Constantly operating in wet conditions, road culverts made of corrugated metal structures are subject to corrosion and abrasion due to environmental influences. Corrosion occurs in several places, for example, on the surface in contact with the soil, on the inside of the pipe where flowing water is present, or on the surface exposed to air. This is due to aggressive substances in the air, water or soil backfill material, such as salts, metals or other aggressive chemicals. Corrosion is the main cause of the destruction of metal structures. The rate of degradation of materials depends on environmental conditions. The expected service time of road culverts is determined by the durability of the material and the durability of the structure. The durability of the material refers to the ability of the pipe to resist wear due to the natural processes of corrosion, abrasion and erosion. When designing road culverts made of corrugated metal structures, it is important to understand the environmental conditions throughout its service time in order to assess the suitability of the material. To ensure compliance with the design service time requirements, the steel structure is protected with an anti-corrosion coating. The paper considers various protective coatings to increase the durability of road culverts from corrosion.

Keywords

waterproofing, durability, road culvert, protective coatings, corrosion

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References

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Citations

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9. National Cooperative Highway Research Board (1978). Durability of Drainage Pipe, Transportation Research Board.

10. Tennessee Department of Transportation (1987). Roadway Design Guidelines.

11. Missouri Highway and Transportation Department (1990). Life Expectancy Determination of Zinc-Coated Corrugated Steel and Reinforced Concrete Pipe Used in Missouri.

12. Bradley R. Boyd J. L. Gattis II, William A. Myers, R. P. Selvam (1999). Guidelines for Selections of Pipe Culverts. TRC9601.

13. Peter J. B., James P. E. (1984). Metal-Loss Rates of tlneoated Steet And Aluminum Culverts in New york Transportaion Research Record, https://onlinepubs.trb.org/Onlinepubs/trr/1984/1001/1001-009.pdf

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15. Hayes C. (1971). A study of the Durability of Corrugated Steel in Oklahoma, Oklahoma Department of Highways.

16. Warner Custom Coating Testing (2012). Comparative Test Results: Coatings Used in the Corrugated Steel Pipe Industry, Guelph, Ontario.

17. Corrugated Steel Pipe Institute (2012). Performance Guideline for Corrugated Steel Pipe Culverts (300mm to 3,600mm Diameter). Technical Bulletin. Cambridge, Ontario.

18. Koscenlny J. A. (1992). Polymer Coated and Paved Culverts in Southeastern Oklahoma, Oklahoma Department of Transportation.

19. Potter John C., et al. (1991). Durability of Special Coatings for Corrugated Steel Pipe, Report No. FHWA-FLP-91 -006, Federal Highway Administration.

20. Moore, I.D., F. Hu. (1996). Linear Viscoelastic Modelling of Profiled High Density Polyethylene Pipe. Canadian Journal of Civil Engineering, Vol. 23, 395-407.

21. Ohio Department of Transportation (2014). Location and Design Manual, Vol. 2: Drainage Design. Columbus

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