DOI: https://doi.org/10.32515/2664-262X.2023.8(39).1.175-182
Restoration of Vehicle Sheet Metal Parts After Road Accidents
About the Authors
Volodymyr Dragobetskii, Professor, Doctor in Technics (Doctor of Technic Sciences), Kremenchuk National University named after Mykhailo Ostrogradskyi, Kremenchuk, Ukraine, e-mail: vldrag@kdu.edu.ua, ORCID ID: 0000-0001-9637-3079
Dmytro Moloshtan, PhD in Technics (Candidate of Technics Sciences), Kremenchuk National University named after Mykhailo Ostrogradskyi, Kremenchuk, Ukraine, e-mail: moloshtandima@gmail.com, ORCID ID: 0000-0001-8881-8541
Andrii Chernysh, PhD in Technics (Candidate of Technics Sciences), Kremenchuk National University named after Mykhailo Ostrogradskyi, Kremenchuk, Ukraine, e-mail: chernyshkrnu@gmail.com, ORCID ID: 0000-0002-9711-827X
Abstract
This article is a continuation of research on the use of methods to improve the repair of vehicle body parts after the examination of road accidents. Body parts are among the main and most complex and labor-intensive structural elements of a vehicle (land, air, sea). In addition, body parts are the basis of the vehicle structure, which combines all its parts into a single whole in terms of power. The service life of the body as a whole largely determines the operational durability of land transport in general. The service life of body parts, which are usually made from sheet metal by stamping, is affected by corrosion, operational damage and traffic accidents. The reserve for increasing the durability of body parts, including sheet metal parts (springs, wheel rims, etc.), is a set of technological means and a rational choice of technological parameters of the process of their manufacture by sheet stamping.
Road accidents are a serious test for body components. In such situations, it is necessary to take into account not only the appearance of the parts but also their internal structure. Modern testing technologies and diagnostic methods allow us to detect potentially dangerous damage in time.Optimization of the technological parameters of the sheet forming process is a key factor in increasing the durability of housing elements. Taking into account high loads during design and manufacturing allows us to create parts that can withstand the pressure of various operating conditions.This integrated approach to solving the problems of improving the repair of body parts guarantees an increase in the service life of vehicles and ensures their reliability and safety on the road.
Keywords
repair, operation, vehicles, deformation, wear, sheet metal parts
Full Text:
PDF
References
1. Ohorodnykov, V.A. (2007). Vplyv hidrostatychnoho tysku na plastychnist' metaliv [The effect of hydrostatic pressure on the plasticity of metals]. Fizyka i tekhnika vysokykh tyskiv Physics and technology of high pressures, 2, Vol.17, 7-11 [in Ukrainian].
2. Ohorodnykov, V.O., Aliieva, L.I., Kozhushanyj, V.M. & Dereven'ko, I.O. (2011). Parametry modeli, scho formuie kartu materialu v protsesakh obrobky tyskom [Parameters of the model that forms the map of the material in the processes of pressure treatment]. Obrobka materialiv tyskom Processing of materials by pressure, 1, 98-98 [in Ukrainian].
3. Ohorodnykov, V.O., Hrushko, A.V. & Hutsaliuk, O.V. (2014). Vybir kryteriiv deformovanosti pry otsintsi vykorystanoho resursu plastychnosti v protsesakh obrobky metaliv tyskom [The selection of deformability criteria in the assessment of the used plasticity resource in the processes of processing metals by pressure]. Visnyk NTU "KhPI" Bulletin of NTU "Khpi", 43, 127-136 [in Ukrainian].
4. Aliieva, L.I. (2016). Kryterii deformovanosti ta mozhlyvosti ikh vykorystannia v zadachakh obrobky tyskom [Deformability criteria and possibilities of their use in pressure processing tasks]. Visnyk Donbas'koi derzhavnoi mashynobudivnoi akademii Bulletin of the Donbas State Machine-Building Academy, 2, 17-21 [in Ukrainian].
5. Ohorodnykov, V.A., Kyselev, V.B. & Syvak, Y.O. (2005). Enerhyia. Deformatsyy. Razrushenye. [Energy. Deformations. Destruction]. Vynnytsa: UNEVYRSUM-Vynnytsa, [in Ukrainian].
6. Mozharovskyj, M.S. (2002). Teoryia moschnosty, plastychnosty y polzuchesty [The theory of strength, plasticity and creep]. Kyiv: Vysshaia shk. [in Ukrainian].
7. Dragobetskii, V.V., Mospan, D.V., Trotsko, O.V. & Lotous, V.V. (2015). Excavator bucket teeth strengthening using a plastic explosive deformation. Metallurgical and Mining Industry, No. 4, Р. 363–368 [in English].
8. Batygin, Yuri V., Golovashchenco, Sergey F. & Gnatov, Andrey V. (2013). Pulsed electromagnetic attraction of sheet metals − Fundamentals and perspective applications. Journal of Materials Processing Technology,Elsevier, № 213 (3), P. 444–452 [in English].
9. Zhongyu cui, Zhyong liu, Liwei Wang etr al. (2016). Effect of plastic deformation on the electrochemical and stress corrosion cracking behavior of X70 steel in near-neutral pH environment. AUTHOR's Accepted Manuscript. P. 69 [in English].
10. Mykhaylo Taranenko, Oleksandr Naryzhniy, Anastasiia Symonova, Dmytro Moloshtan, Volodymyr Drahobetskyi & Sergii Shlyk (2022). Energy-flows control in liquids at electro-hydraulic forming. Visnyk KrNU imeni Mykhajla Ostrohrads'koho Bulletin of Mykhailo Ostrogradsky KrNU. Issue 6(137), 63-72 http://visnikkrnu.kdu.edu.ua/statti/2022_6_7.pdf [in English]
11. Salenko, O., Dzhulii, D., Drahobetskyi,V., Symonova, A. & Moloshtan, D. (2023). Damage Mechanisms of MultilayerAxisymmetric Shells Obtained by theFDM Method. Advances in Design,Simulation and Manufacturing VI.DSMIE Lecture Notes inMechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-031-32774-2_27 [in English]
12. Moloshtan, D., Kuzev, I., Shlyk, S. & Shchetynin, V. (2021). Material saving reserves in sheet stamping production. Norwegian Journal of development of the International Science. №56, Vol.1, р. 47-52 [in English].
Citations
- Огородников В.А. Вплив гідростатичного тиску на пластичність металів. Фізика і техніка високих тисків. 2007. № 2, том 17, С. 7-11.
- Огородников В.О., Алієва Л.І., Кожушаний В.М., Деревенько І.О. Параметри моделі, що формує карту матеріалу в процесах обробки тиском. Обробка матеріалів тиском. 2011. № 1. С. 98-98.
- Огородников В.О., Грушко А.В., Гуцалюк О.В. Вибір критеріїв деформованості при оцінці використаного ресурсу пластичності в процесах обробки металів тиском. Вісник НТУ "ХПІ". 2014. № 43. С. 127-136.
- Алієва Л.І. Критерії деформованості та можливості їх використання в задачах обробки тиском. Вісник Донбаської державної машинобудівної академії. 2016. № 2. С.17-21.
- Огородников В.А., Киселев В.Б., Сивак И.О. Энергия. Деформации. Разрушение. Винница: УНЭВИРСУМ-Винница, 2005. 204 с.
- Можаровский М.С. Теория мощности, пластичности и ползучести: учебник. К.: Высшая шк., 2002. 308 с.
- Dragobetskii V.V., Mospan D.V., Trotsko O.V., Lotous V.V. Excavator bucket teeth strengthening using a plastic explosive deformation. Metallurgical and Mining Industry. 2015. No. 4. Р. 363–368.
- Batygin Yu.V., Golovashchenco S.F., Gnatov A.V. Pulsed electromagnetic attraction of sheet metals − Fundamentals and perspective applications. Journal of Materials Processing Technology, Elsevier. 2013. № 213 (3). P. 444–452.
- Zhongyu cui, Zhyong liu, Liwei Wang et al. Effect of plastic deformation on the electrochemical and stress corrosion cracking behavior of X70 steel in near-neutral pH environment. AUTHOR's Accepted Manuscript, 2016. P. 69.
- Energy-flows control in liquids at electro-hydraulic forming / Mykhaylo Taranenko та ін. Вісник КрНУ імені Михайла Остроградського. 2022. Вип. 6 (137). С. 63-72 http://visnikkrnu.kdu.edu.ua/statti/2022_6_7.pdf (дата звернення:17.09.2023).
- Salenko O., Dzhulii D., Drahobetskyi V., Symonova A., Moloshtan D. Damage Mechanisms of MultilayerAxisymmetric Shells Obtained by theFDM Method. Advances in Design, Simulation and Manufacturing VI.DSMIE 2023. Lecture Notes inMechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-031-32774-2_27
- Moloshtan D., Kuzev I., Shlyk S., Shchetynin V. Material saving reserves in sheet stamping production. Norwegian Journal of development of the International Science. 2021. №56, Vol.1. Р. 47-52
Copyright (c) 2023 Volodymyr Dragobetskii, Dmytro Moloshtan, Andrii Chernysh
Restoration of Vehicle Sheet Metal Parts After Road Accidents
About the Authors
Volodymyr Dragobetskii, Professor, Doctor in Technics (Doctor of Technic Sciences), Kremenchuk National University named after Mykhailo Ostrogradskyi, Kremenchuk, Ukraine, e-mail: vldrag@kdu.edu.ua, ORCID ID: 0000-0001-9637-3079
Dmytro Moloshtan, PhD in Technics (Candidate of Technics Sciences), Kremenchuk National University named after Mykhailo Ostrogradskyi, Kremenchuk, Ukraine, e-mail: moloshtandima@gmail.com, ORCID ID: 0000-0001-8881-8541
Andrii Chernysh, PhD in Technics (Candidate of Technics Sciences), Kremenchuk National University named after Mykhailo Ostrogradskyi, Kremenchuk, Ukraine, e-mail: chernyshkrnu@gmail.com, ORCID ID: 0000-0002-9711-827X
Abstract
Keywords
Full Text:
PDFReferences
1. Ohorodnykov, V.A. (2007). Vplyv hidrostatychnoho tysku na plastychnist' metaliv [The effect of hydrostatic pressure on the plasticity of metals]. Fizyka i tekhnika vysokykh tyskiv Physics and technology of high pressures, 2, Vol.17, 7-11 [in Ukrainian].
2. Ohorodnykov, V.O., Aliieva, L.I., Kozhushanyj, V.M. & Dereven'ko, I.O. (2011). Parametry modeli, scho formuie kartu materialu v protsesakh obrobky tyskom [Parameters of the model that forms the map of the material in the processes of pressure treatment]. Obrobka materialiv tyskom Processing of materials by pressure, 1, 98-98 [in Ukrainian].
3. Ohorodnykov, V.O., Hrushko, A.V. & Hutsaliuk, O.V. (2014). Vybir kryteriiv deformovanosti pry otsintsi vykorystanoho resursu plastychnosti v protsesakh obrobky metaliv tyskom [The selection of deformability criteria in the assessment of the used plasticity resource in the processes of processing metals by pressure]. Visnyk NTU "KhPI" Bulletin of NTU "Khpi", 43, 127-136 [in Ukrainian].
4. Aliieva, L.I. (2016). Kryterii deformovanosti ta mozhlyvosti ikh vykorystannia v zadachakh obrobky tyskom [Deformability criteria and possibilities of their use in pressure processing tasks]. Visnyk Donbas'koi derzhavnoi mashynobudivnoi akademii Bulletin of the Donbas State Machine-Building Academy, 2, 17-21 [in Ukrainian].
5. Ohorodnykov, V.A., Kyselev, V.B. & Syvak, Y.O. (2005). Enerhyia. Deformatsyy. Razrushenye. [Energy. Deformations. Destruction]. Vynnytsa: UNEVYRSUM-Vynnytsa, [in Ukrainian].
6. Mozharovskyj, M.S. (2002). Teoryia moschnosty, plastychnosty y polzuchesty [The theory of strength, plasticity and creep]. Kyiv: Vysshaia shk. [in Ukrainian].
7. Dragobetskii, V.V., Mospan, D.V., Trotsko, O.V. & Lotous, V.V. (2015). Excavator bucket teeth strengthening using a plastic explosive deformation. Metallurgical and Mining Industry, No. 4, Р. 363–368 [in English].
8. Batygin, Yuri V., Golovashchenco, Sergey F. & Gnatov, Andrey V. (2013). Pulsed electromagnetic attraction of sheet metals − Fundamentals and perspective applications. Journal of Materials Processing Technology,Elsevier, № 213 (3), P. 444–452 [in English].
9. Zhongyu cui, Zhyong liu, Liwei Wang etr al. (2016). Effect of plastic deformation on the electrochemical and stress corrosion cracking behavior of X70 steel in near-neutral pH environment. AUTHOR's Accepted Manuscript. P. 69 [in English].
10. Mykhaylo Taranenko, Oleksandr Naryzhniy, Anastasiia Symonova, Dmytro Moloshtan, Volodymyr Drahobetskyi & Sergii Shlyk (2022). Energy-flows control in liquids at electro-hydraulic forming. Visnyk KrNU imeni Mykhajla Ostrohrads'koho Bulletin of Mykhailo Ostrogradsky KrNU. Issue 6(137), 63-72 http://visnikkrnu.kdu.edu.ua/statti/2022_6_7.pdf [in English]
11. Salenko, O., Dzhulii, D., Drahobetskyi,V., Symonova, A. & Moloshtan, D. (2023). Damage Mechanisms of MultilayerAxisymmetric Shells Obtained by theFDM Method. Advances in Design,Simulation and Manufacturing VI.DSMIE Lecture Notes inMechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-031-32774-2_27 [in English]
12. Moloshtan, D., Kuzev, I., Shlyk, S. & Shchetynin, V. (2021). Material saving reserves in sheet stamping production. Norwegian Journal of development of the International Science. №56, Vol.1, р. 47-52 [in English].
Citations
- Огородников В.А. Вплив гідростатичного тиску на пластичність металів. Фізика і техніка високих тисків. 2007. № 2, том 17, С. 7-11.
- Огородников В.О., Алієва Л.І., Кожушаний В.М., Деревенько І.О. Параметри моделі, що формує карту матеріалу в процесах обробки тиском. Обробка матеріалів тиском. 2011. № 1. С. 98-98.
- Огородников В.О., Грушко А.В., Гуцалюк О.В. Вибір критеріїв деформованості при оцінці використаного ресурсу пластичності в процесах обробки металів тиском. Вісник НТУ "ХПІ". 2014. № 43. С. 127-136.
- Алієва Л.І. Критерії деформованості та можливості їх використання в задачах обробки тиском. Вісник Донбаської державної машинобудівної академії. 2016. № 2. С.17-21.
- Огородников В.А., Киселев В.Б., Сивак И.О. Энергия. Деформации. Разрушение. Винница: УНЭВИРСУМ-Винница, 2005. 204 с.
- Можаровский М.С. Теория мощности, пластичности и ползучести: учебник. К.: Высшая шк., 2002. 308 с.
- Dragobetskii V.V., Mospan D.V., Trotsko O.V., Lotous V.V. Excavator bucket teeth strengthening using a plastic explosive deformation. Metallurgical and Mining Industry. 2015. No. 4. Р. 363–368.
- Batygin Yu.V., Golovashchenco S.F., Gnatov A.V. Pulsed electromagnetic attraction of sheet metals − Fundamentals and perspective applications. Journal of Materials Processing Technology, Elsevier. 2013. № 213 (3). P. 444–452.
- Zhongyu cui, Zhyong liu, Liwei Wang et al. Effect of plastic deformation on the electrochemical and stress corrosion cracking behavior of X70 steel in near-neutral pH environment. AUTHOR's Accepted Manuscript, 2016. P. 69.
- Energy-flows control in liquids at electro-hydraulic forming / Mykhaylo Taranenko та ін. Вісник КрНУ імені Михайла Остроградського. 2022. Вип. 6 (137). С. 63-72 http://visnikkrnu.kdu.edu.ua/statti/2022_6_7.pdf (дата звернення:17.09.2023).
- Salenko O., Dzhulii D., Drahobetskyi V., Symonova A., Moloshtan D. Damage Mechanisms of MultilayerAxisymmetric Shells Obtained by theFDM Method. Advances in Design, Simulation and Manufacturing VI.DSMIE 2023. Lecture Notes inMechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-031-32774-2_27
- Moloshtan D., Kuzev I., Shlyk S., Shchetynin V. Material saving reserves in sheet stamping production. Norwegian Journal of development of the International Science. 2021. №56, Vol.1. Р. 47-52