DOI: https://doi.org/10.32515/2664-262X.2021.4(35).127-133
Influence of the Shape of a Forged Unicorn Hook on its Efficiency
About the Authors
Gennadii Portnov, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: budkom999@gmail.com, ORCID ID: 0000-0001-8040-6761
Andrii Tykhyi, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: a.a.tihiy@gmail.com, ORCID ID: 0000-0002-4204-8550
Viktor Dariienko, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: vvdarienko@gmail.com, ORCID ID: 0000-0001-9023-6030
Viktor Pukalov, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: Pukalovvictor@gmail.com, ORCID ID: 0000-0002-0848-5861
Abstract
The article analyzes the cargo forged unicorn hook. The design parameters of the product are substantiated by building a solid model of the hook. The line of cargo hooks with the changed form of sections which theoretically allows to reduce weight by 10% at preservation of loading capacity is offered. Comparison of standards shows that at equal loading capacity at identical classes and groups of classification the size and mass characteristics of products differ in times, and not in all cases in favor of standard hooks.
Operational tests show that the shape of the hook must ensure its minimum weight with sufficient strength, if possible the same in all sections when the operating conditions and manufacturing technology. It was found that the contours of the upper and lower parts of the cross sections of the hooks are not subject to change. The geometric ratios of the cross-sectional dimensions of the hooks, as well as the threaded part can be considered determined theoretically and experimentally as optimal. Changing the contour is carried out by replacing the rectilinear sides of the trapezoid sections with curved ones. The obtained pictures of stress distribution in the hook body make it possible to choose the path of design optimization in the direction of changing the contours of the equatorial and meridional sections of the fourth quadrant of the hook contour. The proposed change of the contour is carried out by replacing the rectilinear sides of the trapezoidal sections with curved ones. The stress-strain state with visualization and stress distribution is presented, the parameters of the hook are substantiated by building a solid model in the CAD complex Solidworks.
The study of the stress distribution pattern made it possible to propose cross-sectional shapes with the subsequent calculation of the stress-strain state of the created model. Material consumption efficiency due to the optimization increases by 10.8% without reducing the load capacity. The changes in the maximum displacement in the proposed model are insignificant (2.55 mm vs. 2.33 mm in the model GOST 2105-75). Recommendations proposed based on the study of one model configuration can be extended to others, taking into account the technology of manufacturing the product.
Keywords
load hook, engineering analysis, solid model, material efficiency indicator
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References
1. Kryuki kovanyye i shtampovannyye. Tekhnicheskiye usloviya [Forged and stamped hooks. Specifications], (1975). GOST 2105-75 from 01 January 1976. Moskva [in Russian].
2. Kryuki odnorogiye. Zagotovki. Tipy. Konstruktsii i razmery [One-horned hooks. Blanks. Types. Designs and dimensions], (1974). GOST 6627-74 from 01 January 1976. Moskva [in Russian].
3. Kryuki dvurogiye. Zagotovki.Tipy. Konstruktsii i razmery [The hooks are two-horned. Blanks Types. Designs and dimensions], (1973). GOST 6627-73 from 01 January 1975. Moskva [in Russian].
4. Lasthaken für Hebezeuge; Mechanische Eigenschaften, Werkstoffe, Tragfähigkeiten und vorhandene Spannun¬gen [Load hooks for hoists; Mechanical properties, materials, load capacities and existing stresses], (1990). DIN 15400/06.90 from 01 June 1990. Berlin [in German].
5. Teil 1 Lasthaken für Hebezeuge; Einfachhaken; Rohteile [Part 1 load hook for hoists; Single hook; Raw parts], (1982). DIN 15401/11.82 from 01 November 1982. Berlin [in German].
6. Teil 2 Lasthaken für Hebezeuge; Einfachhaken; Fertigteile mit Gewindenschaft [Part 2 load hook for hoists; Single hook; Finished parts with threaded shank], (1983). DIN 15401/09.83 from 01 September 1983. Berlin [in German].
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GOST Style Citations
ГОСТ 2105-75. Крюки кованые и штампованные. Технические условия [Чинний від 1976-01-01]. Москва, 1975. 7 с. (Информационные данные).
ГОСТ 6627-74. Крюки однорогие. Заготовки. Типы. Конструкции и размеры. [Чинний від 1976-01-01]. Москва, 1974. 7 с. (Информационные данные).
ГОСТ 6628-73. Крюки двурогие. Заготовки.Типы. Конструкции и размеры. [Чинний від 1975-01-01]. Москва, 1973. 8 с. (Информационные данные).
DIN 15400/06.90 Lasthaken für Hebezeuge; Mechanische Eigenschaften, Werkstoffe, Tragfähigkeiten und vorhandene Spannun¬gen (DIN 15400/06.90 Грузовые крюки для подъемных устройств. Механические свойства, материалы, грузоподъем¬ности и действительные напряжения). [Чинний від 1990-06-01]. 1990. 9 с.
DIN 15401/11.82 Teil 1 Lasthaken für Hebezeuge; Einfachhaken; Rohteile (DIN 15401/11.82 Часть 1 Грузовые крюки для подъемных устройств. Однорогие крюки. Заготовки).
DIN 15401/09.83 Teil 2 Lasthaken für Hebezeuge; Einfachhaken; Fertigteile mit Gewindenschaft (DIN 15401/09.83 Часть 2 Грузовые крюки для подъемных устройств. Однорогие крюки. Обработанные детали с резьбовым хвостовиком).
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Григоров О.В., Сердюков Э.И., Степочкин Л.М. О возможности применения в Украине кованых (штампованых) крюков, изготавливаемых по европейским стандартам. Вестник ХНАДУ: сб. науч. тр. 2007. Вып. 38. С. 1–7.
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Copyright (c) 2021 Gennadii Portnov, Andrii Tykhyi, Viktor Dariienko, Viktor Pukalov
Influence of the Shape of a Forged Unicorn Hook on its Efficiency
About the Authors
Gennadii Portnov, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: budkom999@gmail.com, ORCID ID: 0000-0001-8040-6761
Andrii Tykhyi, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: a.a.tihiy@gmail.com, ORCID ID: 0000-0002-4204-8550
Viktor Dariienko, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: vvdarienko@gmail.com, ORCID ID: 0000-0001-9023-6030
Viktor Pukalov, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: Pukalovvictor@gmail.com, ORCID ID: 0000-0002-0848-5861
Abstract
Keywords
Full Text:
PDFReferences
1. Kryuki kovanyye i shtampovannyye. Tekhnicheskiye usloviya [Forged and stamped hooks. Specifications], (1975). GOST 2105-75 from 01 January 1976. Moskva [in Russian].
2. Kryuki odnorogiye. Zagotovki. Tipy. Konstruktsii i razmery [One-horned hooks. Blanks. Types. Designs and dimensions], (1974). GOST 6627-74 from 01 January 1976. Moskva [in Russian].
3. Kryuki dvurogiye. Zagotovki.Tipy. Konstruktsii i razmery [The hooks are two-horned. Blanks Types. Designs and dimensions], (1973). GOST 6627-73 from 01 January 1975. Moskva [in Russian].
4. Lasthaken für Hebezeuge; Mechanische Eigenschaften, Werkstoffe, Tragfähigkeiten und vorhandene Spannun¬gen [Load hooks for hoists; Mechanical properties, materials, load capacities and existing stresses], (1990). DIN 15400/06.90 from 01 June 1990. Berlin [in German].
5. Teil 1 Lasthaken für Hebezeuge; Einfachhaken; Rohteile [Part 1 load hook for hoists; Single hook; Raw parts], (1982). DIN 15401/11.82 from 01 November 1982. Berlin [in German].
6. Teil 2 Lasthaken für Hebezeuge; Einfachhaken; Fertigteile mit Gewindenschaft [Part 2 load hook for hoists; Single hook; Finished parts with threaded shank], (1983). DIN 15401/09.83 from 01 September 1983. Berlin [in German].
7. A. Devaraj. (2015). Design of a Crane Hook of Different Materials and Stress Analysis Using ANSYS workbench. International Journal for Research in Applied Science & Engineering Technology (IJRASET), Vol. 03, № 7. P. 89–93. Retrieved from https://www.academia.edu/24639307/design_and_analysis_of_crane_hook_with_different_material [in English].
8. Grigorov, O.V., Serdyukov, E.I. & Stepochkin, L.M. (2007). O vozmozhnosti primeneniya v Ukraine kovanykh (shtampovanykh) kryukov, izgotavlivayemykh po yevropeyskim standartam [On the possibility of using forged (stamped) hooks made according to European standards in Ukraine]. Vestnik KHNADU: Sbornik nauchnykh trudov, Vol. 38, 1–7 [in Russian].
9. M. M. Zade. Finite Element Analysis and Fatigue Analysis of Crane Hook With Different Materiials. Irjet. 2017. Vol. 04, № 1, P. 1429–1436. Retrieved from https://www.irjet.net/archives/V4/i1/IRJET-V4I1259.pdf [in English].
10. Delcam. Delcam PowerShape. Retrieved from http://www.delcam.ni/products/powershape- /powershape.htm [in English].
11. Delcam. Delcam PowerMill. Retrieved from http://www.delcam.ni/products/powermill/powerrnill.htm [in English].