DOI: https://doi.org/10.32515/2664-262X.2019.1(32).114-122
The Influence of Design Parameters for Electric arc Equipment on the Factors of Spray Process and Properties of Coatings
About the Authors
Maxym Ageev, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Kherson State Maritime Academy, Ship Power Plant Operation, с. Kherson, Ukraine
Sergiy Dovzhuk, head of academic laboratory , Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine
Volodymyr Nikolaychuk, assistent, Vinnytsia national agrarian unsversits, с. Vinnytsia, Ukraine
Tetiana Khrypko, assistent, Vinnytsia national agrarian unsversits, с. Vinnytsia, Ukraine
Abstract
The paper considers possibilities to increase the wear resistance, corrosion resistance, and service life for parts machines and mechanisms via their hardening and renovating using electric arc coatings characterized by high density, adhesion strength, and micro hardness thanks to activation of the spraying process. Also, the possibility of controlling the properties of restored surfaces owing to choice of the related equipment with required structure and characteristics in order to prolong the service life of machinery parts is shown. The right choice of equipment for spraying makes it possible to increase the speed and temperature of the spraying gas and particles, reduce the droplet diameter, increase the density and reduce the oxidation of coatings. The influence of spray factors such as the flow rate and pressure of working gases, composition of combustion mixture, spraying distance, dispersion of the spray, properties of wire material, etc. on the properties of the coatings obtained has been investigated.
Keywords
electric arc spraying, spraying process, wear resistance, corrosion resistance, adhesion strength, protective coating, electric arc coating
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References
1. Ageev M.S., Volkov Ju.V., Chigraj S.L. Zashhitnye i uprochnjajushhie pokrytija v sudostroenii i sudoremonte. Nauk. Vіsnik HDMA . Herson: HDMA. 2015. № 2 (13). P.110-124.
2. Ageev M.S., Volkov Ju.V., Chigraj S.L. Cvarka i rodstvennye processy v sudostroenii . Sbornik nauchnyh trudov « Vodnyj transpor». Kiev, KGAVT. 2015. Vol. №2(24). S. 15-26.
3. Boronenkov V. N., Korobov Ju. S. Osnovy dugovoj metallizacii. Fiziko-himicheskie zakonomernosti. UrGU; Ekaterinburg: Univ. izd-vo. 2012. 267 p.
4. M.S. Ageev, B.A. Ljashenko, Primenenie gibridnyh tehnologij dlja renovacii i povyshenija resursa sudovyh mashin i mehanizmov. Vestnik Brestskogo gosudarstvennogo tehnicheskogo universiteta. Nauchno-teoreticheskij zhurnal Mashinostroenie. 2015. 4(94). P. 18-22.
5. Ageev M.S. Kozhevnikova E.E., Lopata V.N. Vosstanovlenie valov sudovyh nasosov kombinirovannym sposobom nanesenija zashhitnyh pokrytij. Naukovij vіsnik HDMA . Herson. 2015, № 2 (13). P. 4-16.
6. Kozhevnikova E.E., Ageev M.S., Chigraj S.L. Povyshenie resursa sudovyh nasosov na osnove kombinirovannoj tehnologii vosstanovlenija. Sbornik nauchnyh trudov « Vodnyj transpor». Kiev, KGAVT. 2015. Vol. №2(24). P. 57-70.
7. Vilage B., Ruppreht K., Pohmurskaja A. Osobennosti gazotermicheskogo napylenija pokrytij poroshkovymi provolokami. Avtomaticheskaja svarka. 2011. № 10. P. 26-30.
8. Belocerkovskij M.A., Konstantinov V.M., Tkachenko G.A. Uprochnenie himiko-termicheskoj obrabotkoj pokrytij, poluchennyh vysokoskorostnym raspyleniem stal'nyh provolok. Inzhenerija poverhnosti, Novye poroshkovye kompozicionnye materialy. Svarka: sb. dokl. Mezhd. Simpoziuma, Minsk, 25-27 marta 2009 g./ Institut poroshkovoj metallurgii GNPO PM NAN Belarusi; redkol.: P.A. Vitjaz' [i dr]. Minsk, 2009. S. 178–184.
10. B.A. Ljashenko, M.A. Belocerkovskij V.N. Lopata, Ju.V. Brusilo, Korbut E.V. Gazotermicheskoe napylenie i ionnoe azotirovanie – perspektivnoe sochetanie. Inzhen. poverhn. i renovacija izdelij: Mater. 14–j mezhdun. nauchn.–tehn. konf., 2-6 ijunja 2014, Svaljava – Kiev: ATM Ukrainy, S.79-80.
11. A.S. Prjadko, A.V. Dudan, Ju.V. Brusilo, T.V. Vorona, Ju.V. Volkov Vybor oborudovanija dlja uprochnenija i vosstanovlenija detalej avtomobil'nogo transporta jelektrodugovym napyleniem. Vestnik Polockogo gosudarstvennogo universiteta. Promyshlennost'. Prikladnye nauki. Polock. 2014. № 3, S. 121-126.
12. Ju.V. Brusilo Vybor oborudovanija dlja uprochnenija i vosstanovlenija detalej porshnevyh dvigatelej jelektrodugovym napyleniem. Nauchno-tehnicheskij zhurnal «Aviacionno-kosmicheskaja tehnika i tehnologija». Har'kov. 2010. №4 (71). S. 38-42.
13. Elektrodugovi vidnovni ta zahysni pokryttja / V.I. Pohmurs'kyj, M.M. Student, V.M. Dovgunyk, G.V. Pohmurs'ka, I. J. Sydorak. L'viv: Fiz.-meh. in-t im. G.V. Karpenka NAN Ukrai'ny, 2005. 190 s.
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Copyright (c) 2019 Maxym Ageev, Sergiy Dovzhuk, Volodymyr Nikolaychuk, Tetiana Khrypko
The Influence of Design Parameters for Electric arc Equipment on the Factors of Spray Process and Properties of Coatings
About the Authors
Maxym Ageev, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Kherson State Maritime Academy, Ship Power Plant Operation, с. Kherson, Ukraine
Sergiy Dovzhuk, head of academic laboratory , Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine
Volodymyr Nikolaychuk, assistent, Vinnytsia national agrarian unsversits, с. Vinnytsia, Ukraine
Tetiana Khrypko, assistent, Vinnytsia national agrarian unsversits, с. Vinnytsia, Ukraine
Abstract
The paper considers possibilities to increase the wear resistance, corrosion resistance, and service life for parts machines and mechanisms via their hardening and renovating using electric arc coatings characterized by high density, adhesion strength, and micro hardness thanks to activation of the spraying process. Also, the possibility of controlling the properties of restored surfaces owing to choice of the related equipment with required structure and characteristics in order to prolong the service life of machinery parts is shown. The right choice of equipment for spraying makes it possible to increase the speed and temperature of the spraying gas and particles, reduce the droplet diameter, increase the density and reduce the oxidation of coatings. The influence of spray factors such as the flow rate and pressure of working gases, composition of combustion mixture, spraying distance, dispersion of the spray, properties of wire material, etc. on the properties of the coatings obtained has been investigated.
Keywords
electric arc spraying, spraying process, wear resistance, corrosion resistance, adhesion strength, protective coating, electric arc coating
Full Text:
PDFReferences
1. Ageev M.S., Volkov Ju.V., Chigraj S.L. Zashhitnye i uprochnjajushhie pokrytija v sudostroenii i sudoremonte. Nauk. Vіsnik HDMA . Herson: HDMA. 2015. № 2 (13). P.110-124.
2. Ageev M.S., Volkov Ju.V., Chigraj S.L. Cvarka i rodstvennye processy v sudostroenii . Sbornik nauchnyh trudov « Vodnyj transpor». Kiev, KGAVT. 2015. Vol. №2(24). S. 15-26. 3. Boronenkov V. N., Korobov Ju. S. Osnovy dugovoj metallizacii. Fiziko-himicheskie zakonomernosti. UrGU; Ekaterinburg: Univ. izd-vo. 2012. 267 p. 4. M.S. Ageev, B.A. Ljashenko, Primenenie gibridnyh tehnologij dlja renovacii i povyshenija resursa sudovyh mashin i mehanizmov. Vestnik Brestskogo gosudarstvennogo tehnicheskogo universiteta. Nauchno-teoreticheskij zhurnal Mashinostroenie. 2015. 4(94). P. 18-22. 5. Ageev M.S. Kozhevnikova E.E., Lopata V.N. Vosstanovlenie valov sudovyh nasosov kombinirovannym sposobom nanesenija zashhitnyh pokrytij. Naukovij vіsnik HDMA . Herson. 2015, № 2 (13). P. 4-16. 6. Kozhevnikova E.E., Ageev M.S., Chigraj S.L. Povyshenie resursa sudovyh nasosov na osnove kombinirovannoj tehnologii vosstanovlenija. Sbornik nauchnyh trudov « Vodnyj transpor». Kiev, KGAVT. 2015. Vol. №2(24). P. 57-70. 7. Vilage B., Ruppreht K., Pohmurskaja A. Osobennosti gazotermicheskogo napylenija pokrytij poroshkovymi provolokami. Avtomaticheskaja svarka. 2011. № 10. P. 26-30. 8. Belocerkovskij M.A., Konstantinov V.M., Tkachenko G.A. Uprochnenie himiko-termicheskoj obrabotkoj pokrytij, poluchennyh vysokoskorostnym raspyleniem stal'nyh provolok. Inzhenerija poverhnosti, Novye poroshkovye kompozicionnye materialy. Svarka: sb. dokl. Mezhd. Simpoziuma, Minsk, 25-27 marta 2009 g./ Institut poroshkovoj metallurgii GNPO PM NAN Belarusi; redkol.: P.A. Vitjaz' [i dr]. Minsk, 2009. S. 178–184. 10. B.A. Ljashenko, M.A. Belocerkovskij V.N. Lopata, Ju.V. Brusilo, Korbut E.V. Gazotermicheskoe napylenie i ionnoe azotirovanie – perspektivnoe sochetanie. Inzhen. poverhn. i renovacija izdelij: Mater. 14–j mezhdun. nauchn.–tehn. konf., 2-6 ijunja 2014, Svaljava – Kiev: ATM Ukrainy, S.79-80. 11. A.S. Prjadko, A.V. Dudan, Ju.V. Brusilo, T.V. Vorona, Ju.V. Volkov Vybor oborudovanija dlja uprochnenija i vosstanovlenija detalej avtomobil'nogo transporta jelektrodugovym napyleniem. Vestnik Polockogo gosudarstvennogo universiteta. Promyshlennost'. Prikladnye nauki. Polock. 2014. № 3, S. 121-126. 12. Ju.V. Brusilo Vybor oborudovanija dlja uprochnenija i vosstanovlenija detalej porshnevyh dvigatelej jelektrodugovym napyleniem. Nauchno-tehnicheskij zhurnal «Aviacionno-kosmicheskaja tehnika i tehnologija». Har'kov. 2010. №4 (71). S. 38-42. 13. Elektrodugovi vidnovni ta zahysni pokryttja / V.I. Pohmurs'kyj, M.M. Student, V.M. Dovgunyk, G.V. Pohmurs'ka, I. J. Sydorak. L'viv: Fiz.-meh. in-t im. G.V. Karpenka NAN Ukrai'ny, 2005. 190 s.