DOI: https://doi.org/10.32515/2664-262X.2020.3(34).108-117
Investigation of the Effect of Slag Trap Design on Slag Delay Efficiency in the SolidWorks Flow Simulation parametric Modeling Environment
About the Authors
Serhii Kononchuk, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukraіnian National Technical University, Kropyvnytskyi, Ukraine
Oleksandr Skrypnyk, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukraіnian National Technical University, Kropyvnytskyi, Ukraine
Volodymyr Sviatskyi, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukraіnian National Technical University, Kropyvnytskyi, Ukraine
Viktor Pukalov, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukraіnian National Technical University, Kropyvnytskyi, Ukraine
Abstract
The most common technology for the manufacture of metal parts and work pieces is casting. High-tech branches of mechanical engineering require the production of high-quality castings of complex configuration from modern alloys with a given chemical composition and mechanical properties.
The analysis of the causes of slag inclusions and ways to prevent them showed that in addition to technological means related to quality preparation of metal before pouring, a significant role is played by quiet continuous pouring of metal and properly designed foundry system, including slag trap. However, the use of the most common foundry systems (braking, throttle, with centrifugal slag traps, rain, siphon) to increase the efficiency of slag retention is associated with increased metal consumption, and as a consequence, leads to an increase in the cost of casting. Conducting experimental research by varying the design of the slag trap leads to an increase in the number of field experiments, given their complexity, limited by great difficulties. On the other hand, computer flow modeling allows to study the influence of slag trap design on the flow rate of the melt at the design stage and significantly reduce the cost of introduction of new castings. In order to reliably capture slag and reduce the speed of movement of the melt in the foundries, which provides a smooth filling of the form with an alloy, but without additional costs of metal, the original design of the ribbed slag catcher is proposed. The results of parametric modeling of the melt flow in the channel of the ribbed slag trap showed a decrease in the flow rate along the cross-sectional height of the slag trap compared to traditional by 0.028 m / s or 14.5%. This allowed to reduce the length of the slag trap to the first feeder. The expected metal savings are 0.26%. The form made using a 3D model of the slag trap showed satisfactory molding ability.
But the obtained research results are of a recommendatory nature and require practical verification in the production environment. In addition, by varying parameters such as the height of the ribs, the distance between them, the angle of inclination, we can obtain similar results for different castings of different alloys. Given all this, there is a need for further study of the impact of the design of the slag trap on the efficiency of slag retention.
Keywords
slag trap, slag inclusion, flow rate, gating system, 3D-model, metal consumption, sand-clay mixture, mouldability
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References
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GOST Style Citations
- Чуркин Б.С. Конструирование и расчет литниковых систем и прибылей для отливок: учебное пособие. Екатеринбург: Изд-во Рос. гос. проф. пед. ун-та, 2012. 124 с.
- Фундатор В.И. Литниковые системы и заливка металлов. Москва: Машгиз, 1951. 261 с.
- Рабинович Б.В. Введение в литейную гидравлику. Москва: Машиностроение, 1966. 427 с.
- Кукуй Д.М., Скворцов В.А., Андрианов Н.В. Теория и технология литейного производства: учебник для вузов: в 2 ч. Ч. 2. Технология изготовления отливок в разовых формах. Москва: ИНФРА-М, 2011. 405 с.
- Теоретичні основи ливарного виробництва: навч. посіб. / В.Г. Могілатенко та ін. Харків: НТУ «ХПІ», 2011. 288 с.
- Алямовский А.А. Инженерные расчеты в SolidWorks Simulation. Москва: ДМК Пресс, 2010. 464 с.
- С.В. Конончук, В.В. Пукалов. Перспективи використання 3D-друку в ливарному виробництві. «Литво-2018»: Матеріали ХІV Міжнар. наук.-практ. конф., 22 – 24 травня 2018 р. Запоріжжя. С. 120-122.
- Kononchuk S.V., Skrypnyk O.V., Pukalov V.V. Using 3D-printing for educatijn of foundry students. «Problems and process of reforming education in the field of engineering sciences in Ukraine and EU countries»: Scientific and pedagogic internship, November 4 - December 13, 2019. Wloclawek, Republic of Poland. P. 74 – 77.
Copyright (c) 2020 Serhii Kononchuk, Oleksandr Skrypnyk, Volodymyr Sviatskyi, Viktor Pukalov
Investigation of the Effect of Slag Trap Design on Slag Delay Efficiency in the SolidWorks Flow Simulation parametric Modeling Environment
About the Authors
Serhii Kononchuk, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukraіnian National Technical University, Kropyvnytskyi, Ukraine
Oleksandr Skrypnyk, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukraіnian National Technical University, Kropyvnytskyi, Ukraine
Volodymyr Sviatskyi, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukraіnian National Technical University, Kropyvnytskyi, Ukraine
Viktor Pukalov, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukraіnian National Technical University, Kropyvnytskyi, Ukraine
Abstract
Keywords
Full Text:
PDFReferences
1. Churkin, B.S. (2012). Konstruirovanie i raschet litnikovyih sistem i pribyiley dlya otlivok [Design and calculation of gating systems and risers for castings]. Ekaterinburg [in Russian].
2. Fundator, V.I. (1951). Litnikovyie sistemyi i zalivka metallov [Gating systems and metal casting]. Moscow: Mashgiz [in Russian].
3. Rabinovich, B.V. (1966). Vvedenie v liteynuyu gidravliku [Introduction to foundry hydraulics]. Moscow: Mashinostroenie [in Russian].
4. Kukuy, D.M., Skvortsov, V.A. & Andrianov, N.V. (2011). Teoriya i tehnologiya liteynogo proizvodstva: Ch. 2. Tehnologiya izgotovleniya otlivok v razovyih formah [Theory and Technology of foundry. Part 2. The technology of manufacture of castings in disposable form]. Moscow: INFRA-M [in Russian].
5. Mohilatenko, V.H., Ponomarenko, O.I., Drobiazko, V.M., Kocheshkov, A.S. & Yamshynskyi, M.M. (2011) Teoretychni osnovy lyvarnoho vyrobnytstva [Theoretical foundations of foundry production]. Kharkiv: NTU «KhPI»[in Ukraine].
6. Alyamovskiy, A.A. (2010). Inzhenernyie raschetyi v SolidWorks Simulation [Engineering Calculations in SolidWorks Simulation]. Moscow: DMK Press [in Russian].
7. Kononchuk, S.V. & Pukalov, V.V. (2018). Perspektyvy vykorystannia 3D-druku v lyvarnomu vyrobnytstvi [Prospects for the use of 3D printing in foundry production]. Casting – metallurgy: Materialy 14 Mizhnarodnoi konferentsii «Lytvo-2018», (22 – 24 travnia 2018 roku) – International Scientific and Practical Conference. (pp. 120-122). Zaporizhzhia [in Ukraine].
8. Kononchuk, S.V., Skrypnyk, O.V. & Pukalov, V.V. (2019). Using 3D-printing for educatijn of foundry students. Problems and process of reforming education in the field of engineering sciences in Ukraine and EU countries: Scientific and pedagogic internship, (November 4 - December 13, 2019). (pp. 74 – 77). Wloclawek [in English].
GOST Style Citations
- Чуркин Б.С. Конструирование и расчет литниковых систем и прибылей для отливок: учебное пособие. Екатеринбург: Изд-во Рос. гос. проф. пед. ун-та, 2012. 124 с.
- Фундатор В.И. Литниковые системы и заливка металлов. Москва: Машгиз, 1951. 261 с.
- Рабинович Б.В. Введение в литейную гидравлику. Москва: Машиностроение, 1966. 427 с.
- Кукуй Д.М., Скворцов В.А., Андрианов Н.В. Теория и технология литейного производства: учебник для вузов: в 2 ч. Ч. 2. Технология изготовления отливок в разовых формах. Москва: ИНФРА-М, 2011. 405 с.
- Теоретичні основи ливарного виробництва: навч. посіб. / В.Г. Могілатенко та ін. Харків: НТУ «ХПІ», 2011. 288 с.
- Алямовский А.А. Инженерные расчеты в SolidWorks Simulation. Москва: ДМК Пресс, 2010. 464 с.
- С.В. Конончук, В.В. Пукалов. Перспективи використання 3D-друку в ливарному виробництві. «Литво-2018»: Матеріали ХІV Міжнар. наук.-практ. конф., 22 – 24 травня 2018 р. Запоріжжя. С. 120-122.
- Kononchuk S.V., Skrypnyk O.V., Pukalov V.V. Using 3D-printing for educatijn of foundry students. «Problems and process of reforming education in the field of engineering sciences in Ukraine and EU countries»: Scientific and pedagogic internship, November 4 - December 13, 2019. Wloclawek, Republic of Poland. P. 74 – 77.